infoMechatronics and Industrial Automation Laboratory

 
 Distributed Intelligent Control of Modular Manufacturing Systems enabled by IEC 61499

The laboratory is equipped with a range of intelligent mechatronic models forming a model of a reconfigurable manufacturing environment, also known as Intelligent Mechatronic Testbed. The software control architecture is essentially decentralized. Different hardware control architectures have been explored: from central control  to such, when each conveyor section is equipped with its own control device, implementing its particular control algorithm.

Some of the recent experimental projects on investigating benefits of the decentralised intelligent control with IEC 61499 are presented below:

Running very Same Software on Different Hardware Architectures

Sample architecture 1: EtherNet connected IEC-61499 compliant controllers with DeviceNet links to drives. Some controllers are one per conveyor section, some serve several sections, but all sections have their own software (function block).

Sample architecture 2: EtherNet connected IEC-61499 compliant controllers with direct connections to drives. Each conveyor section has its own embedded controller + drive.
 
Physical Reconfiguration Experiments 

Two conveyors together form the diverting loop. In the gap between conveyors one or two processing stations can be inserted without any change to the control code.

Distributed control enables trading places of two stations “on the fly. This and other physical reconfigurations have been achieved without changing the code in embedded controllers.

   
Advanced Manufacturing Scenarios 

Producing different products on the same line: distributed control adapts to the availability of mechatronic actors.

The line can keep producing some products even a machine or two are out of order. No control change is required. 

Batch processing plant model with distributed control produces some liquid product and dispenses it to the vessels on the vehicle. The vehicle is modelled by the Smart Pallet with rotating table and wireless controller.

There are several control nodes interacting as follows: 

   
 

   
(C) Valeriy Vyatkin, The University of Auckland, 2007, All rights reserved